Box Pressed Cigars: Thinking Inside the Box
If you're anything like us, you might have been under the impression that cigars are round. They're made by cigar rollers after all, right? We've smoked cigars of every shape and size – diademas nearly a foot long, Nubs that are just a few inches, 42-gauge coronas, and the 80-gauge monster that is Asylum Eighty – and all of them were round! But nowadays some of the best sticks around are nearly rectangular. We decided to get to the bottom of this mystery and fell into the wild world of box-pressed cigars.
Like many innovations, box pressing came about to solve transportation issues. In the early 20th century, cigar companies struggled to fit as many cigars as possible into the holds of their ships and to prevent the cigars from rolling around as the ships pitched on the waves. So they started taking newly made cigars that were still soft from rolling and jamming them into boxes as tightly as possible. When they unloaded the cigars at their destination, they discovered that the sticks had compressed and molded into a rectangular shape to fit into the boxes.
When they lit these seemingly deformed cigars they discovered that, instead of being ruined, they smoked better than ever. The draw was pure heaven, and they had virtually none of the burn issues that plagued round cigars. Tunneling, canoeing, and hot spots from inconsistent rolling were all significantly reduced. Instead, the cigars burned consistently and slowly from foot to nub. Taking things further, they tried aging cigars in these boxes to see what happened. Unsurprisingly, the compression aided the aging process and the flavors of the tobaccos melded better than ever.
Today, very few people are making box-pressed cigars to make them fit in their ships. Many top-rated blenders are however box pressing their best sticks for the draw, burn, and aging advantages that this method provides. And some of the very best examples of box-pressed cigars are: